FDM works by
melting and
extruding thermoplastic filament
layer by layer to build up a 3D object.
SLA works in a very similar fashion,
except it's using a liquid resin
and it dunks the build plate in
and uses a UV light to cure that layer.
This process is more precise
and allows you to achieve
much finer details compared to FDM.
SLA printed parts are also isotropic,
and this means that the layers
are chemically bonded together,
which results in parts
that are equal in strength
in all directions.
When it comes
to accuracy and resolution,
SLA generally has the upper hand.
The Form 4 has a 50 micron
pixel size in the XY plane,
and this can go as low as 25 microns
in the Z.
On the other hand, the standard nozzle
size on an FDM
printer is about 400 microns,
so you can imagine the difference
in quality and accuracy.
The biggest
limitations of FDM
when printing fine details
and small parts are the visible
layer lines.
While it's not a problem
for prototyping,
if you're looking to create
end use parts,
then the finish of an SLA
print is far cleaner,
you can have much smaller,
intricate details.
Both technologies
have a wide range
of materials available.
FDM uses thermoplastic
such as PLA, PETG and ABS,
whereas SLA printers use resins
for specific mechanical properties.
For example,
you can get durable resin for parts
which are going to be experiencing
repeated wear and tear
or tough resins for parts
that need to be really strong.
Formlabs
also have some specific materials,
such as Silicon 40A and high temp resin,
which can only be achieved using SLA.
Post-processing for FDM
usually involves
removing the supports and cleaning up
any marks left from them.
You might choose to sand down
any visible layer lines
and then paint the part as well.
SLA, on the other hand,
requires washing the part
in isopropyl alcohol
to remove any uncured resin
and then curing it under a UV light.
Post-processing an SLA
print is generally
a little bit more involved,
but results in a far smoother finish.
To achieve the same level of finish
from an FDM part would be
considerably more work.
FDM printers and their materials
are typically more affordable up front,
which makes them a great option
for hobbyists and small businesses
just getting started.
However, when it comes to speed, SLA
printers can really shine,
especially with Formlabs new LFD
technology in the Form 4,
this technology uses a screen
that blocks UV LED array below,
allowing it to expose
each layer instantaneously.
What this means in practice
is that the time it takes to print
one part, versus
the time it takes to print
ten parts is almost the same.
This makes the time per part
incredibly fast when you're printing
multiple parts at once.
So while the initial cost
might be higher with SLA,
the time
savings can be a huge advantage,
especially for businesses
that need to produce
multiple parts quickly.
If you're a business using
a Bambu printer currently,
then upgrading to a Form 4
could be a game changer for you
if you need high precision
and better surface finish.
SLA is ideal
not only for prototyping,
but also creating high quality
end-use parts,
and it's the best choice
for any industry where fine
details and surfaces are crucial.
The two technologies can also be used
hand in hand,
as you can create
prototypes on the Bambu
and then create your final
end-use parts using SLA.
I think that the future of 3D
printing is looking really exciting.
We're seeing quick advancements
in materials,
faster print speeds, and ever
increasing build volumes.
SLA will continue to be a key player,
especially in industries
that demand high precision
and customisation.
I also think that we'll see
more integration of 3D
printing in traditional
manufacturing processes,
making it a standard
tool in many industries.